Standardised modules, individual solutions
– no contradiction for us
The challenge: making tailor-made solutions affordable.
The solution: intelligent combination of standardized modules
and machines, keeping the costs as low as possible.
BAUMANN-WOHLENBERG offers a wide portfolio of finishing machines for many different kinds
of tasks. Different materials, production processes and methods, however, make it difficult to offer
our customers systems with only standard machines, and this is where our engineers come into play. Thanks to our highly qualified and experienced development department, we are in the position to offer individual solutions on top of our standard machine program.
Whether we develop completely new machines or modify existing modules, our target is to provide
a system which exactly fulfils your requirements. To a price / performance ratio, which will stand any comparison.
The following systems impressively demonstrate, how a Baumann-Wohlenberg cutting-system
can be designed to suit a particular job specification, of which components it can consist and which advantages it will have.
Economy System Alpha
Ergonomic and inexpensive
An entry-level system for customers, processing sheets in the half-size format, who need
a complete cutting-system with automatic jogger and unloader. It is the perfect system for all those, who want to have an ergonomic and spine-friendly production process even though they have only got a small budget available for their cutting-process.
What does the system offer
Highlights:
- Ergonomic, less lifting of heavy loads
- Semi-automatic handling equipment for a very reasonable price/performance ratio
- Space saving
Components:
Available for formats:
- from 360 x 520 mm
- to 700 x 1040 mm
Standard System Beta
The classic system for the efficient cutting process
Lifting, jogging, cutting and restacking. Three version of the unloader are available:
From a budget-priced, semi-automatic BA 3 N e, via an unloader for piles ≤ 1100 mm
to an automatic unloader BA-1800 with a total pile height of up to 1800 mm.
What does the system offer
Highlights:
- Efficient cutting system
- The classic finishing line
- Semi-automatic unloader at a bargain price
Components:
Available for formats:
- from 360 x 520 mm
- to 1200 x 1620 mm
4-Cut-System Delta
High flexibility for medium cutting volumes
Baumann-Wohlenberg 4-Cut-System Delta offers high productivity in combination with perfect ergonomics. All main components can be used either automatically or manually.
The system has been designed for one operator.
What does the system offer
Highlights:
- Automatic 4-side-trim with sheet stabilization
- Considerable output increase compared to a conventional cutting-line
- One-man-operation
Components:
Available for formats:
- from 500 x 720 mm
- to 1040 x 1420 mm
Video of the System
Product video: 4-Cut-System Delta
High-Volume System Sigma
The perfect solution for large print runs
Baumann System SIGMA - the unattended jogging-process, integrated in a cutting-system. The perfect solution for large print runs. This system can be combined with the automatic four-side-trim or a rear-table feeding system.
What does the system offer
Highlights:
- Fully automatic feeding of the jogging system
- Highest productivity for large cutting volumes
- Up to 40.000 sheets / h with one-man operation
Components:
Available for formats:
- from 500 x 720 mm
- to 1510 x 2050 mm
Storage System Gamma
For large cutting volumes
This system has been made for all customers, who process large cutting volumes and who are confronted with cutting times of more than 5 minutes per ream – the majority of the orders consisting of small and medium print runs.
What does the system offer
Highlights:
- Fully automatic sheet handling
- Highest flexibility, above all for collective sheets and greatly differing print runs
- Perfect cost control (integration into the company’s ERP-system)
Components:
Automatic Jogging Systems BASA 3 - The first system, which is able to align a large variety of materials
fully automatically.
Multi-Layer Rack BMR - The jogged reams are buffered within the Multi-Ream Rack and are transported
towards the cutter when required.
Gripper transport systems BFS - Removing the sheets from the BASA and offering the possibility
of feeding the high-speed cutter via the front-table.
2x Wohlenberg High-Speed Guillotines 132 - Cutting width 132.
Modern cutting technique allows rational cutting of different products and sizes.
2x Unloader BA 3 - The ergonomic and economically effective way to restack single and multiple cuts
with high precision.
Available for formats:
- from 500 x 720 mm
- to 1040 x 1420 mm
Label System Epsilon
Up to 20 million Labels per shift
All companies, who have to process large cutting volumes of paper- or IML-labels need
a fail-safe high-quality cutting system. With the Label System Epsilon, you are able to cut
and band up to 20 million Labels per shift. The system is also available for die-cut labels and tax stamps.
What does the system offer
Highlights:
- Automatic processing of up to 20 million labels per shift
- No slipping of sheets
- The pressing station with the highest area-related pressure
Components:
Available for formats:
- from 25 x 65 mm
- to 245 x 426 mm
Paper-Mill System Kappa
Up to format 10
Automatic cutting up to format 10 – a feature you will only find at Baumann’s.
This system is suitable both for plain (non-printed) sheets and for pre-jogged reams.
What does the system offer
Highlights:
- The perfect system for paper-mills or companies with an offline jogging station
- Fully automatic processing with automatic four-side-trim is available as an option
- Scale counters for the loader and the unloader are available as an option
Components:
Loader BB 10 - Automatic destacking of reams and automatic transport towards the high-speed cutter.
Wohlenberg High-Speed Guillotines 225 ASE - Cutting width 225 with Automatic waste removal (ASE).
Modern cutting technique allows rational cutting of different products and sizes.
Unloader BA 10 - The ergonomic and economically effective way to restack single and multiple cuts
with high precision.
Available for formats:
- from 500 x 720 mm
- to 1510 x 2050 mm
Repiling System Eta
The exact number of sheets can be prepared
A handling system for the consignment of complete pallets, precisely to the sheet.
Thanks to the integrated scale counters, the exact number of sheets can be prepared
for the single orders.
What does the system offer
Highlights:
- Fully automatic repiling of the selected number of sheets
- Precise restacking
- Scale counters connected to the loader and the unloader
Components:
Loader BB 6 - Automatic destacking of reams and automatic transport towards the high-speed cutter.
2x Scale Counters BZW - Simultaneous jogging and counting saves time and space.
Unloader BA 6 - The ergonomic and economically effective way to restack single and multiple cuts
with high precision.
Available for formats:
- from 500 x 720 mm
- to 1510 x 2050 mm
Offline Jogging System Omega
Offline jogging system for the preparation of the label production process
(paper- or IML-labels)
This repiling system for the preparation of paper- or IML-labels or job-printing works completely automatic. It is the perfect addition to our paper-mill system Kappa.
What does the system offer
Highlights:
- Automatic jogging and restacking process
- Chip inserter available as an option
- Connection of the unloader to a scale counter
Components:
Automatic Jogging Systems BASA 3 - The first system, which is able to align a large variety of materials
fully automatically.
Unloader BA 3 - The ergonomic and economically effective way to restack single and multiple cuts
with high precision.
Available for formats:
- from 720 x 1040 mm
- to 1510 x 2050 mm